Advanced Quality Engineer

GKN Aerospace Services Newton, MA
Role Purpose

To ensure the error free product launches based on robust designs and stable, capable processes throughout the supply chain. To act as the senior Quality authority for a specific Customer or field that manages new Projects as well as major changes for existing Production. Ability to train others on Quality related or Customer specific requirements.

PPAP / Change Managment

PPAP to Customer for new Programs + 90 days after Launch and PPAP and coordination for major Changes

Customer Returns / Deviation

Manage during Project and Launch

Customer visits @ GKN

Lead on Customer Quality Visits for new Programs

APQP

APQP for Launch Programs +90 days after Launch

Customer Quality Concerns

Quality concern management for new Programs + 90 days after launch

Internal Quality Concerns

Quality concern management for new Programs + 90 days after launch

Safe Launch

Safe Launch preparation

CARE Stations

Care preparation

Lessons learned

Lessons Learned for new Program and Risk assessment

PLQR and Product Safety

Virtual PLQR and PLQR 1 and 2 and all Phases of Product Safety Audits during Project Phases

FMEA

FMEA development and management for new Programs + 90 days after launch (With ME)

Control plan

CP review for new Programs + 90 days after launch

Customer System Management

Customer system management for new Programs + 90 days after launch create monthly summary report

GKN System Management

GKN system management for new Programs + 90 days after launch create monthly summary report

Program management stage review

Program management stage review, participant in all PM Meetings during project

Supplier Quality

Approval (agreement) of PPAPs and Concerns during launch and Risk assesement participant

Warranty and Risk assement

Review of past Warranty concerns and input for new Programs, lead for complex Warranty or high risk issues

Training

Train other Quality personel on new Customer Quality requirements

Service Parts

Plan Service Parts

Resident Engineer Management

For Launch Support

Customer Chargebacks

Manage and submit to Finance during launch

Continues Improvement

Review of previous programs

TS Audits

Customer specifics for new programs

Dock Audits

Plan Dock Audits

Qualifications and Skills

An engineering degree or equivalent in a relevant discipline, plus subsequent training in quality engineering practices.

Desired

Quality specific Degree, Lead Auditor Training in TS Standard, Six Sigma Black belt, AIAG Training Courses

DFM/DFA knowhow, MSA knowledge, Program Management experience, Leadership or Supervisory experience

Essential

Minimum of 5 years' experience in an automotive quality engineering environment. Knowledge of customer specific systems and standards, Knowledge of engineering, manufacturing and product processes. Application of QMS tools and techniques (APQP, FMEA, inspection planning, SPC, DOE etc.). Very good facilitation and presentation skills.

Key Responsibilities

Prepare the quality plan and organize the relevant quality & problem prevention activities. (plan)

* Co-ordinate & lead the relevant quality and problem prevention activities Eg FMEA, lessons learnt, safe sample, safe launch, etc for the program and ensure critical product launch quality reviews (PLQR) are completed as planned. (do)

* Ensure all past concerns are included in FMEA's as appropriate & mitigation actions and development of Past History aRoadmaps to define Risks adequately (do)

* Verify that the product launch quality deliverables specified in the management system are completed to a high standard of execution and meet customer and stakeholder requirements. (check)

* Ensure completion & verification of all mitigation actions for past concerns by C4 sign off

* Complete a control plan audit of run at rate build (check)

* Communicate and liaise with the customer on quality related issues and co-ordinate corrective actions in case of deviations (act)

* Develop strong working relationships with customers and support contract review to ensure customer specific requirements are transferred to program team members for integration into the project plan and any gaps highlighted (customer relation management)

* Participate in program management stage gate reviews and engage work groups (eg FMEA, DFM, DFA etc) to ensure the appropriate quality input (information)

* Prepare, update and maintain the quality relevant documents for the program (documentation)

* Coordinate and lead periodic training sessions to keep personnel updated on current & new procedures, methods, tools, use of equipment and other quality assurance techniques

* Ensures the maintenance, updating & compliance to specific requirements necessary to support the GKN business model (e.g. TS 16949, ISO 14000, Customer-specific requirements, etc.)

* Regular reporting of the APQP status, including customer specific reports (reporting)

About Us

GKN is a global engineering business. We design, manufacture and service systems and components for most of the world's leading aircraft, vehicle and machinery manufacturers. We are continuously evolving, pioneering new technologies and reinventing existing ones, stretching ourselves to better in everything we do. GKN operates three divisions: GKN Aerospace, GKN Driveline and GKN Powder Metallurgy employing 56,000 people in more than 30 countries.

GKN Driveline is the market leader in the development and delivery of contemporary and electrified driveline systems and solutions. With a comprehensive global footprint, we design, develop, manufacture and integrate an extensive range of driveline technologies for over 90% of the world's automotive manufacturers.

Diversity and Inclusion

As a global engineering company, innovation is what differentiates us from our competitors and is central to our success.

A balance of cultures, ethnicities and genders help bring new ideas and creativity to GKN. We need people of different backgrounds, with different skills and perspectives to spark originality, imagination and creativeness in our teams around the world.

GKN is an equal opportunity employer.

We treat all our employees and applicants fairly and are committed to ensuring that there is no discrimination or harassment against any employee or qualified applicant on the grounds of age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, or veteran status or any other characteristic protected by law.